Website Preloader

Increased output on a production line

5 May 22Bio(Pharma), Data Science/IA

Customer challenge

A key KPI for measuring line performance is TRS (Taux de Rendement Synthétique ) or OEE (Overall Equipment Effectiveness).

On the production line studied, the OEE is calculated in real time, but we observe that it fluctuates wildly from one hour to the next, and is ultimately mediocre when we check its average value. Different teams are involved: automation, quality, maintenance, laboratory, operators, and each has its own idea of the reasons for this flotation. Who’s right? What changes need to be made to achieve rapid (and inexpensive) improvement?

Technord’s solution

All available data sources are inspected, and the resulting Machine Learning analysis objectifies the ideas of the various teams and eliminates misconceptions. In addition, potential solutions are listed and prioritized according to their direct impact and cost.

Gain for the customer

The OEE has a direct impact on the return on investment of the process. Solutions are chosen on the basis of the potential increase in OEE, which is assessed (on the basis of historical data) and its ease of implementation. The OEE is then increased step by step, as is the return on investment.

Technord news

More articles to discover.

Industrie 4.0: introduce AI to your industry with Technord

We're lifting a corner of the veil for you! Background to the approach Data is generated in every business line dedicated to industrial processes. As an industrial integrator of innovative solutions, Technord contributes to this process through all its business...

Revamping of a main PLC for the biopharmaceutical sector

Discover the added value of our Process Control and Automation team's involvement in the revamping of a production workshop's main PLC at the site of a global player in the healthcare sector. Customer challenge The workshop's main PLC was a Siemens S7-300 connected to...

Cost optimization for the food industry

The challenge Optimizing production and transport costs is a major challenge for any company operating on a global scale. In this case, the company in question has over 40 factories worldwide. Each plant manufactures some, but not all, of the company's products. Each...

Optimizing the moisture content of cement slag

The challenge In many mining and processing industries, such as the cement industry, rotary dryers are used at some stage in the process to dry large quantities of material. Controlling such a dryer presents several challenges. Firstly, the dryer consumes a lot of...

Data Science with Technord: real-time estimation of decarbonation rate

The challenge Cement production is quite complex and difficult due to the variability of raw materials, the different chemical reactions involved, and the inertia of devices such as a precalciner, a rotary kiln and a cooling system. The basic component of cement is...

Agri-food: predicting fermentation activity with Technord

The challenge One of the main challenges in food production is to manage the variability of raw materials to deliver a final product that meets quality specifications. Champagne production is a case in point: the quality of the main substrate, the grape juice, depends...

Process modeling in the extractive industry

Find out how our Process Improvement team models the process to rationalize the amount of energy required and stabilize production. Initial situation Clinker, the basis of cement, is produced by calcining limestone around the clock. The resulting energy consumption is...

Optimizing the high-voltage network

For a customer in the pharmaceutical sector, our teams integrated renewable energy production into a new head cab. Customer challenge The initial request was to carry out pre-studies and draw up specifications for redesigning the site's high-voltage network, in...

Cell culture: modeling biology and linking to monitoring flows

Customer challenge Scale-up of processes, i.e. scaling them up to a larger size, always requires careful thought, especially when they are bioprocesses: living beings behave in a very non-linear way. We need to understand the influence of environmental variables to...

Boiler House: excellence in electrical management and integrated safety

We regularly carry out projects at the Belgian production sites of a global pharmaceutical company in the healthcare sector. Read about the work of our Low Voltage department teams as they commissioned a new boiler house. Customer challenge Our team in the Low Voltage...